The 2000 series of allison transmissions are designed for light commercial vehicles. From the late 1950s to the present day allison continues to produce much of this line of transmissions used in applications from rigid and articulated haul trucks to stationary equipment such as drilling and pumping apparatus. I work at a fleet of around 450 buses and we have about 150 buses with the allison 2000 series transmission. Allison transmission s offhighway products are some of the finest power transmission products ever built. Allison transmission fault codes, troubleshooting wiring. Allison transmission service manuals pdf, spare parts catalog, fault codes and wiring diagrams. Service manual gearbox allison at545 gearbox installation. Allison 2000 transmission for sale 77 listings truckpaper. Whether you need allison 2000 wiring diagram information, allison 2000 transmission rebuilders tips, allison 2000 technical information, allison 2000 diagnostics, allison 2000 troubleshooting help, or just answers to your allison 2000 transmission rebuilders question, the transmission rebuilders network is the place to go.
The internal filter is serviced only during a transmission overhaul, so dont worry about that one. A torque converter with lockup clutch and torsion damper. The gear ratios for both of the new units are shown in this manual. The and 2000 series transmissions have a park position, reverse, neutral and five forward speeds with. Allison transmission is the worlds largest manufacturer of automatic transmissions for commercial vehicles and offroad applications. Allison transmission service family rving magazine.
Refer to these instructions to install the activation kit section 2 in the manual to the appropriate transmission. Allison 2000 transmission troubleshooting help, allison. Search results for allison 2000 series transmission. Each transmission series contains features which have.
These automatic transmissions are developed for more than 300 leading world manufacturers of equipment and are used for the following sectors of the market buses, rescuers and utilities, builders and dispensers of products. Allison 2000 transmission problems school bus fleet. Allison transmission is an american manufacturer of commercial duty automatic transmissions and hybrid propulsion systems. If you have any questions feel free to give us a call or send us a message. Each transmission series contains features which have been designed for specific vocational needs. Service parts catalog contents wanderlodge owners group. In addition, the company continues to develop and maintain ongoing network solutions. Description of electronic control system components.
The 2000 2400 series transmissions are rugged and designed to provide long, troublefree service. Defeo is not affiliated or sponsored by allison transmission, inc. The and 2000 product family transmissions are fully automatic, torqueconverter driven, electronically controlled transmissions best suited for lightmedium duty, onhighway applications. Allison transmission serviceparts information release notification. Allison 2000 2400 series transmissions provide many advantages for the driver who must stop and go or change speeds frequently. A brief description of the allison 20002400 series transmissions the 20002400 series transmissions are fully automatic, torqueconverter driven, electronically controlled transmissions best suited for lightmedium duty, onhighway applications.
While operating conditions may require more or less frequent fluid change intervals, we have designed extensive specifications and testing programs to ensure our. Series operators manual bus series operators manual, 2000. Operators manual and 2000 product families international models om4118en c m y cm my cy cmy k om4118en f. Allison transmission has announced that its 9speed automatic transmission for medium commercial vehicles will be available worldwide. In 2012 allison upgraded to the generation 5 model, which is still in use today. The troubleshooting manual is a must for all allison, 2000 series 4th generation transmission mechanics. Shift selector operation and code manual how to use the shift. Ideal for manual or automatic transmissions in medium and heavyduty trucks equipped with air brakes. Designed for light commercial vehicles in both onhighway and public transport applications, allison transmissions and 2000 series are rated up to a maximum of 224 kw 300 hp and have up to six speeds available, including two overdrives. Allison and 2000 series transmission troubleshooting. Allison generation 1 2000 transmission found in 2000 and up c and k series trucks. Us transmissions is an allison transmission authorized service center. Easily find what you need from 1,656,060 parts available. The 2000 series made the switch first, and then the 30004000 series followed.
Listofwarningscontd thismanualcontainsthefollowingwarnings itisyourresponsibilitytobefamiliarwithallofthem. This service manual mainly contents the necessary technical information for operation performed in a service workshop. Putting an allison transmission where a 2000 series was. Pto series for allison, 2000, 2400 series transmissions 230 and 270 series 231 and 271 series 250 and 251 series. Print off the pages including diagrams and illustrations you need at any time and save time and money on repairs. This manual covers assembly, disassembly, diagnosis. Changing the spinon filter and fluid is a simple task. Beginning at the start of production for the 2000 model year, general motors introduced two new allison automatic transmissions referred to as the series and the 2000 series, for light duty 860019850 gvw and medium duty 198503000 gvw commercial trucks. This illustrated manual contains detailed maintenance, service, repair and overhaul procedures for allison and 2000 series transmissions. We provide reman units, parts, repair, and maintenance for all allison on highway transmissions. This product can be useful for many reasons, such as.
Regular fluid and filter maintenance is the simplest thing you can do ensure the performance and durability of your allison fully automatic transmission. This manual very useful in the treatment and repair. The use of allison doc for pcservice tool is described in the instruction manual furnished with each tool. Power takeoff pto not sure which transmission you need. Allison transmission at the international commercial vehicle fair iaa introduced a new 9speed gearbox and announced the expansion of its electric drive solution portfolio. Each transmission series contains features which have been designed for speci.
Offhighway transmissions tkt sales allison transmission. Allison products are specified by over 250 vehicle manufacturers and are. Allison 2000 transmissions are found in 2000 and up c and k series gm trucks. On gm3600 or 3500 cab chassis, the cooling lines enter the side of. This allison 2000 series transmission is used and is being sold a complete core. Refer to your nearest allison distributor or dealer for. Allison transmission and 2000 series fault codes list. The service procedures recommended by allison transmission or the vehicle manufacturer and described in this handbook are effective methods for. Allison 2000 automatic transmission service group pdf free online.
Also, todays drivers are less familiar with driving manual transmissions. Allison 4th generation my09 prognostics not available on earlier model years. Allison transmission service manuals wiring diagrams. Pto series for allison, 2000, 2400 series transmissions. The second news was the development of a hybrid drive with an increased power reserve on a pure electrical load. Atsg allison 2000 transmission technical manual is necessary to diagnose, overhaul andor repair the allison 2000 transmission. The and 2000 series transmissions both have helical cut planetary gear systems to minimize noise concerns and come in two different gear ratio configurations. Allison products are specified by over 250 vehicle manufacturers. A brief description of the allison transmission the allison transmissions refer to figure 3 through figure 6 described in this manual include. We are starting to have numerous problems with these transmissions not going in reverse and defaulting and also some will not upshift. Channel of new andor recently updated major service publications service manual, troubleshooting manual, etc. Atsg allison 2000 transmission repair manual allison.
Diagnostic trouble codes dtc and 2000 product families troubleshooting manualallison 4th generationcontrols 53. Search results for allison 2000 series transmission assembly on heavytruckparts. Allison specialty series automatic transmissions provide extended torque range. The allison and 2000 series transmissions were designed for light commercial vehicles in both onhighway and public transport applications. This manual provides troubleshooting information for allison transmission and 2000 product families transmissions. Allison and 2000 series transmission troubleshooting manual. The transmission control module tcm processes information received from sensors on the transmission and sends signals to activate specific solenoids on the control valve module. Below you will find videos and documents containing technical information that will help you maintain the warranty and life of your product.
Allison transmission service manual download erwin salarda. A description of the electronic controls for the 4th generation of the 3000 and 4000 series from allison. These automatic transmissions are developed for more than 300 leading world manufacturers of equipment and are used for the following sectors of the market buses, rescuers and utilities, builders and. The service manual is essential for professional mechanics working on the transmission. The 2000 series uses wider steps to accommodate the greater vehicle weights associated with the 2000 series. Oct 21, 2019 allison transmission service manual download by erwincsalarda 0 comment october 21, 2019 allison, manual, service, transmission allison transmission. Constant mesh input gears and optional pressure lubrication extend service life. Dtc reading and dtc clearing dtcs can be read and cleared by using allison doc for pcservice tool. For the smooth operation of the automatic transmission allison it is necessary to comply with the requirements of the manufacturer, in time to make maintenance and troubleshoot any problems. List of items to complete on the running vehicle once the allison transmission is installed. Allison transmission driver training allison transmission.
Defeo has a comprehensive product line consisting of new stock and performance aftermarket parts, genuine allison parts, surplus,good used and refurbished parts for allison. Designed for light commercial vehicles in both onhighway and public transport applications, allison transmissions and 2000 series are built for reliable, productive and fuel efficient operation. When finding parts for your allison transmission, make sure you know what generation your transmission is. Service parts catalog contents pageset 6 chassis 160 transmission automatic, components 2000 series. Allison 2000 transmission tech manual screamin diesel. The seven allison transmissions in the and 2000 series utilize a drain plug, a spinon filter, and an internal filter. Its another gem from the experts at automatic transmission service group. Allison, 2000 series transmission service repair manual. On gm3600 or 3500 cab chassis, the cooling lines enter the side of the transmission case, use. For all the technical service information you could need for the allison tranny, grab a copy of allison 2000 transmission rebuild repair manual. Operators 2010december manual om3758en allisontransmission. Service manual sm4006en, mechanics tips mt4007en, and parts catalog pc3062en may be used in conjunction with this manual.
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